CAD – Design Engineering Projects:

Worked on various CAD projects like Legacy data conversion, 3D modelling, 2D drafting, detailing and data migrations for various parts, subassemblies, and complete assemblies of various industrial machinery and equipments.
Design Engineering - Concept to 2D Mfgg drawings: Worked on various Industrial Machine Designs, SPMs, Automation, Material handling systems, Printing & Packaging M/c, Machine Tools, Process Equipments, Food processing, Pharma, chemical /power/steel/cement plant M/cs & equipment and other Industrial / Engineering products design engineering. Right from Concept Design, detailed 3D Design & Engineering, calculation and selection of standard bought out parts to 2D drafting & detailing and release of Mfgg drawings along with BOM, in some cases developed working prototypes also.
Design Engg of strip winding machine for Tyre Mfgg - The application unit consist of calendaring roller, strip application and cutter unit. Calendaring unit control the profile of rubber strip with respect to tyre profile and application roller and pressing roller presses the rubber strip against tyre profile surface
NDT / Ultrasonic Testing Machine design & Engg for Rail Axles, Eddy Current Array Bar & Billet inspection.
Design Modification of UTM / NDT Machines.
Design & Development of Compost M/c / waste garbage recycling M/c from concept to production drawings
Design and develop a 5 Ton die loader/unloader system including hydraulic actuators & power pack to load the die onto the press table and unload die from press table.
Design and engineering of Fully Automatic stator coil insertion machine.
Design engineering of Test bench / Testing Setup for an Electric Motor testing
Design Engineering and a working Prototype development of Fabric Stretch Testing machine for a garment R & D test Lab.
Design Engg of job feeder, ejector & stacking system for a printing machine.
Sticker Labelling Machine Design Engineering.
Engg Design (Concept to production dwgs) of Automation System for two-wheeler Clutch assembly line.
Armature gloving machine design from concept to mfgg dwg
Design of SPM for bush feeding from concept to mfgg dwgs
Design Engineering of an enclosure considering following features: Enclosure Overall size – 28” Depth X 30” Height x 20” Width, Pedestal design and sliding mechanism for recyclers, Computer holding device -27” Depth X 29” Height x 5” Width, Top side door design and its holding mechanism, Bottom door design and its locking system, Wire holding and wire winding mechanism, Acceptor and dispenser design for Coin and Currency. Fan and air vent provisions.
Design Engineering of Mobile Dehumidifier - Creation of GA dwg, 3D modelling & 2D production drawings from given concept, hand sketches & specifications
Design of Inspection fixtures for evaporator coils along with creation of 2D manufacturing drawings for Inspection.
Skid Assembly Design Engineering for Pumps, Dust Suppression & Flash Point Recovery System.
Design engineering of multilevel Automated Car Parking System.
Based on given GA drawing Detailed Design Engineering of Steel work Platform, ladders & railings For food processing plant.
Design Engg of several Workshops / plants / industrial work Platform, Stair, railing & safety guards.
Design Engg of Hopper platform
Design Engineering and Development of a 14 x 48 feet Billboard
Design of different type of conveyors like Belt Conveyor, Roller Conveyor, Cup Tilting Assembly & bulk handling conveyors etc.
Re Engg / Design Modification of an Industrial Oven
Design of Industrial HVAC System
Thermodynamic Performance Verification of Furnace–Boiler System - To verify whether the existing furnace–boiler configuration can thermodynamically achieve the specified operating and performance conditions using the operating data and geometry drawings provided.
Detailed Design of Fuel Injection Nozzle based on provided Specs & sketches
Electrical cabinets design
Creation of 3D CAD Model, 2D Fabrication drawings, flat patter & DXF file delivery along with BOM based on given input like GA dwg, Design specs & sketches.
Design engineering 3D and 2D drawings of Automated Marriage station of two heavy assemblies.
Engineering 3D designs and creating 2D drawings for an automated system that joins two heavy assemblies.
Design engineering of wood chip scrapping conveyor in container and development of hydraulic flap on 40’ container.
Design and engineering of 10 Tonne load capacity Hydraulic scissor lift.
Conversion of imperial parameter to metric parameters for Ultrasonic Bar & Billet Inspection machine.
Packaging Reel Unwind Machine Design
Paper Roll Packing / Converting Machine Reverse Engg & Re-Engg
Design of Pick & Place (Depucking) Mechanism and conveying system for Canned Juice pkgg
3D and 2D drawings creation of Pinch roller machine.
3D and 2D CAD creation of industrial vibratory Machines.
3D modification as per new system requirement and 2D CAD drawings creation of Waste combustion system (Incineration Plant)
3D and 2D drawings creation of Cartooning & Stacking (Food industry Can) Robot Cabin.
Creation of 3D parts & assembly of steel structural work platform & staircase as per the given layouts, making of manufacturing and welding assembly drawings in DWG files, and provided: Laser cutting drawing, step files, dxf files. Part, Assembly BOM, and Hardware BOM for Food processing plant.
3D Modeling, 2D Drafting of Pumps & Valves.
3D renderings and 3D Animation videos of several machinery parts, subassembly and fully assemblies for training / marketing purposes.

Reverse Engineering / 3D Scanning:

Reverse Engineering of gearbox assembly and parts
Reverse Engg, 3D & 2D CAD of Packaging M/c parts & tools
3D Scanning of Printing Machine Parts
Reverse Engg of alternator.
Reverse Engg of Turbine Blade Parts (BOW & H-Type Blade).
3D Scanning / Reverse Engg of Construction machinery parts & assemblies.
Creation of 3D Model & 2D dwgs from provided scanned data / stl file
Refinery, cement, steel, sugar & power plant Site Survey, 3D Laser Scanning ( packages contains Piping, Equipment, Civil & structural, Electrical and Instrumentation )

Prototype Development:

CAE – FEA / CFD Analysis / Design Validation Projects –

FEA Test Simulations / Analysis-

Compost M/c / waste garbage recycling M/c from
Design validation of Scissor lift by FEA.
Stress analysis of a Tool Holder Arm of a Robot, Mounting Plate of Robot Tool Holder Arm plate & mounting bolts in order to find out Factor of Safety.
FEA Simulation of Robot Structure with load case 1) 1G Gravity in Positive Z Direction & Force about X of robot mounting, Load case 2) 1G Gravity in Positive Z Direction & Force about Z of robot mounting
Static, Dynamic & Fatigue Analysis of Mobile Elevating Work Platform Crane
Thermal stress analysis conveyor
Stress Analysis & Optimization of a 50T x 30Mtr Span Portal Crane under various loads like wind in service & wind out of service load cases in order to evaluate the crane structure from strength, buckling, stability, natural frequency, seismic loads and deflection point of view.
Static, Dynamic and Multi body dynamic analysis of a planetary gear box casing.
FEA Simulation and Design Optimization of an Industrial Compressor Base Frame - Base Frame used for mounting reciprocating compressor assembly was to be optimized for cost reduction (material reduction). Static stress analysis, Dynamic Analysis & Modal analysis carried out to know max stress level
Fatigue Analysis of Vessel With Thermal Transient
Buckling Analysis of Vessels & Heat Exchangers
Elastic-Plastic Analysis of Vessels & Heat Exchangers
Horizontal Screw Pump Seismic Qualification For Nuclear
FEA - Static Analysis of 8 Passenger water park raft
Stress Analysis of a Genset Shelter structure
FE Analysis for Scissor lift Frame Component which include Structural members, Hydraulic cylinder and Pivot point. Considering Open & Closed position of Scissor Lift
Stress Analysis & Design Optimization of crawler mounted Mobile Cranes.
Non-Linear Stress Analysis in order to optimize the deflections in the coupler plate.
Non-Linear Stress Analysis in order predict stress and damage due to fatigue in the lock jaw.

CFD Test Simulations / Analysis-

Cold Flow CFD Analysis of Cooling Chamber to Evaluate the operating point of the Fan
CFD simulations of Superheater, Cyclone Dust Collectors, Boilers (HRSG, CFBC, etc.), Electrostatic Precipitator (ESP), Ducting for Boilers, Economizers, Air Nozzles of Furnace and Valve Cavitation & Mixing Analysis
CFD simulations of Turbomachinery like Pumps (Single and Multi-Stage) – (Mixed Flow Axial Flow & Radial Flow), Compressors and turbines (Single and Multi-stage), Fans and Blowers, Pump Impeller & Casing Design, Cavitation Analysis,
We have analyzed various pressure vessel designs; The objective is to check and validate the design for given loading Also, modify design in case of failure.
CFD Simulation of Plate Heat Exchanger (PHE) - CFD analysis was carried out to determine the flow distribution through various passages of a Plate type heat exchanger (PHE) which will help in determine the overall effectiveness of the plates for heat transfer.
Cooling Water Basin and Pump Sump Analysis.
CFD Analysis of Flow Mixing in Static Mixer
CFD Simulation & Design optimization of Heater
CFD Analysis of non-premixed natural gas and air inside furnace
CFD Simulation of Boiler Flue Gas Flow
CFD Simulation of HRSG, HP Economizer