Off Road Vehicles, Construction & Mining M/c
Some of Major Projects Handled in Off Road Vehicles & Construction Eqpt Industry:
CAD – Design Engineering Projects:
- Design Engineering of a farm Tractor Cabin to meet the 79/622/EEC standards for ROPS/FOPS. Conceptualisation to Mfgg drawings.
- Design of Driver Cabin as per ISO 3471 / ISO 3449 (EN) FOPS / ROPS standard for a Crawler mounted mining M/c.
- Design of Driver Cabin as per ISO 3471 (EN) FOPS standard for an underground mining loader.
- Design of an Operator Cabin for concrete spraying M/c
- 3D CAD modelling & 2D Drafting of ORV’s & construction machinery & Eqpt’s parts and sub-assemblies
- Creation of solid 3D model & 2D Drawings from given surface models of several parts & assemblies.
- Design & Development of Seating Mechanism system for off-road vehicle
- Re-engineering / Design modification of Forklift Fork Carriage to carry for 2,500kgs load and delivery of final parametric CAD 3D Models & 2D manufacturing drawings.
- 3D Scanning and STEP Modellingof an Wheel loader assembly.
- 3D & 2D of Crusher & screener
- Legacy data conversion, 3D CAD modelling, 2D Drafting & detailing of Engine and Transmission system parts & assembly of an Off-Road Vehicle.
- Reverse Engg / 3D Scanning of a Quick coupler Physical part to CAD 3D & 2D production dwgs using 3D scanner
- Creating Solid CAD model from given scanned data of a mining machinery casting parts
- Design of Welding fixture for a swing arm of backhoe loader
- 3D model creation & Animation of Bar Cutting and Bar Bending M/c
- Creation of 3D CAD Model and 2D fabrication drawings, flat pattern & DXF file along with BOM for a concrete mixing / batching plant from provided concept sketches & specs
- Creation of 3D models and Renderings from provided Images, Physical samples by reverse engg method for scaffolding,
- 3D renderings and 3D Animation videos of machinery & parts for training, presentation & marketing purpose.
Reverse Engineering / 3D Scanning:
- 3D scanning & step modelling of a Heavy Construction Equipment – Wheel Loader
- Reverse Engg of a Quick coupler Physical part to CAD 3D & 2D production dwgs using 3D scanner.
- Creation of 3D CAD Model of bacho loader bucket teeth from provided scanned data / stl files
CAE – FEA / CFD Analysis / Virtual Test Simulation / Design Validation Projects:
FEA Test Simulations / Analysis-
- FE Mesh modelling of several interior, Exterior, Powertrain systems parts and other ancillaries.
- Several operator cabin’s FOPS / ROPS FEA test simulations and design optimisation to meet the EN/ISO standards requirements
- ROPS / FOPS FEA test simulation, design optimization & physical test Certification of an operator cabin for mining equipment’s as per ISO 3471 / ISO 3449 (EN) standard by TUV/ARAI.
- Design Analysis & Optimization of extended boom assembly of a mining machine with 35 different Operating conditions/ load cases
- Design analysis & optimization of a crawler mounted drilling M/c’s Chasse frame with 10 different operating conditions.
- Dynamics Stability Analysis of a crawler Mounted mining / drilling M/c.
- FEA Simulation of complete assembly of a CRAWLER CRANE for a maximum lifting capacity & to optimize the structure to meet the strength requirement considering load cases like Stationery, Traveling & Swinging etc.
- FEA Simulation to check the strength of the dozer frame and its blade using.
- FEA Simulation of an Outrigger pad with Full contact, Full contact with 3 Degree tilt & Two-point contact load cases
- Forklift Frame Analysis & Optimization
- FEA of Tipper Trailer
- FE Analysis & design optimization of Boom Structure frame with 8 configuration for a Mobile Crane for cost cutting/material reduction
- Non-Linear Stress Analysis in order predict stress and damage due to fatigue in the lock jaw.
- Non-Linear Stress Analysis in order to optimize the deflections in the coupler plate.
- Sheetmetal Stamping-Forming - Manufacturability simulation in order to predict possibility of tearing and wrinkling in bending process adopted for manufacturing an underbody long member of a Car.
CFD Test Simulations / Analysis-
- CFD Mesh modelling of several Off-Road Vehicles parts and sub systems
- CFD Simulation to predict the temperature drop in Radiator & CAC of an off-road vehicle’s Engine.
- Mining M/c’s CFD to identify the flow of short-circuiting paths, hots spots within canopy & its effect on fan + cooler performance to evaluate the performance of Fan + Cooler in presence on various obstructions in front of it.
- Borwell Mcahine’s CFD to evaluate the performance of Fan + Cooler in presence on various obstructions in front of it.
- CFD Simulation of Engine oil cooler
- CFD of Electric Vehicle Battery
- CFD Simulation of Air Intake System
- CFD simulation of Filtration system
- Electronic Cooling – Automotive Lamp Application
Prototype development:
- Prototype development of an operator cabin.
Snapshots of some of Major Projects Handled :
